M16A1 BUILD LOG

tHE sTORY

Ente has always been a firearms enthusiast and interested in history, especially World War I, World War II and The Vietnam War. Ever since he first saw the iconic profile of the M16A1 he wanted one of his own.

Soldier of The 101st Airborne Division with his M16A1

Operation “Cook” September 8th 1967

Quang Ngai Province - Republic of Vietnam

President John F. Kennedy

Inspects an M16 in the Oval Office April 19th 1963

Washington D.C. - United States

Why build one?

Well first of all, cost. An actual M16 can cost a pretty penny. Ente built his for less than $950USD with new & reproduction parts.

(Tools not included in that price.)

Second, Ente has been an Automotive Mechanic, Electronic Service Technician, loves to work with his hands and learn new things.

How did he do it?

After some research it turns out the M16, official military designation: “Rifle, Caliber 5.56 mm, M16” was adapted from the ArmaLite AR-15 that was initially developed in 1956. That bit of information led into a rabbit hole on AR-Pattern rifles and how ArmaLite developed the AR Platform and Colt took over the military contract to produce M16s. ArmaLite sold the AR-15 design and the AR-15 trademark along with the ArmaLite AR-10 to Colt's Manufacturing Company in 1959. Colt started selling the semi-automatic version of the M16 rifle as the Colt AR-15 in 1964 to civillians, since then over 2 Million Colt AR-15s have been sold. After Colt's patents expired in 1977, other manufacturers began to copy the design of the Colt AR-15. The term "AR-15" is a Colt registered trademark which it uses only to refer to its line of semi-automatic rifles. Other manufacturers market generic AR-15s under other designations, but are frequently referred to as AR-15s. It is estimated over 22 million AR-15s have been sold.

Alright brief history lesson over.

So after learning that the M16 is in reality an AR-15 by a different name it was an exciting development for building his own. After some looking around and doing research on the weapons system it turns out that there are a few manufacturers that still make “Retro AR” parts. Most commonly today AR-15s have flat top receivers or M16A4/M4A1 style profiles. The integrated carry handle was replaced with a picatinny rail that allows for optional carry handle or most frequently the use of optics such as EOTech, LPVO, etc.

Ente started to do some research into where to find ‘A1’ style parts, the most important to the “accuracy” of the build was the upper receiver. He wanted an A1 upper receiver without the brass deflector with the ‘tear drop’ forward assist. There are A1 style uppers produced with brass deflectors often referred to as ‘C7’ upper receivers referencing the Canadian military’s adoption of the Colt/Armalite AR-15 platform, called the ‘C7 Rifle’ and features the A1 receiver with brass deflector.

Ente went to RangeTool and purchased an M16A1 Complete Upper Receiver and went to Palmetto State Armory and purchased a Harrington & Richardson M16A1 Pencil Barrel. He also got a PSA Stealth Lower Receiver and Rifle legnth gas tube. He went to KAK and purchased a Lower Parts Kit. Ente got the AS Designs ARC-Fire Forced Reset Trigger and He also picked up a Luth-AR Buffer Tube Assembly. Ente went to Linemount for the furniture, he got the M16A1 Handguard, Pistol Grip and Type D Stock & Screw.

Ente knew the M16A1 came orignally with a 20 round magazine so he went to Duramag and ordered their 20 Round Magazine. Of course he got plenty of standard issue 30 round magazines for range days and training but wanted the original look with the 20 round mag for display purpose.

After it was completed he used headspace gauges to check the chamber clearance to ensure the rifle was safe to operate.

Accessories

After sourcing all the rifle build parts Ente wanted some accesories and after a little searching found a Surplus NOS(New Old Stock) M7 Bayonet to install on the barrel for display purposes. Ente also found a Ontario Knife Company leather scabbard for the bayonet since he likes leather holsters & sheaths over plastic. (He originally sourced an M8A1 Scabbard.) Ente also got the USGI Buttstock cleaning kit to store in the stock and a pistol grip plug to store a small bottle of CLP. Ente went to Viking Tactics and purchased a Top Sling Buttstock adapter in OD Green then He went to Ebay and purchased an M1 Seatbelt Sling in OD Green to use while carrying the rifle during training drills.

After a few months of research, careful planning, sourcing parts and tools, the build was finished.

Did we mention this is the first rifle Ente’s built?

Building a gun is a lot easier than building an Engine.

-Ente, February 18, 2025

A list of parts and tools used can be found below. For those who want to build their own M16A1.

Thank you for reading if you made it this far!

-Ente & Maltz

Founders of Functional Reserve Militia

Built in THE USA by American hands with American Made Parts.

ENTE’S M16A1

Parts:

  • M16A1 Complete Upper Receiver

    Upper Receiver

    RangeTool

    M16A1 Complete Upper Receiver

    Product Made in USA

  • A1 Pencil Barrel

    Barrel

    Harrington & Richardson

    M16A1 20” Pencil Barrel 5.56 1:7 Twist

    Product Made in USA

  • Rifle Length Gastube

    Gas Tube

    Palmetto State Armory

    Rifle Length Gastube

    Product Made in USA

  • M16A1 Handguard

    Handguard

    Linemount

    M16A1 Handguard

    Product Made in Taiwan

  • 3 Prong Duckbill Flash Hider

    Muzzle Device

    Linemount

    3 Prong Duckbill Flash Hider

    Product Made in USA

  • Lower Receiver

    Palmetto State Armory

    Stealth Lower Receiver Stripped

    Product Made in USA

  • AS Designs ARC Fire Forced Reset Trigger

    Fire Control Group

    AS Designs

    ARC-Fire Forced Reset Trigger Ambi Kit

    Product Made in USA

  • H&R A1 Parts Kit

    Lower Parts Kit

    KAK Industy

    M16A1 Lower Parts Kit

    Product Made in USA

  • M16A1 Pistol Grip

    Pistol Grip

    Linemount

    M16A1 Pistol Grip

    Product Made in Taiwan

  • Pistol Grip Plug

    Pistol Grip Plug

    MLLL

    Pistol Grip Plug

    Product Made in USA

  • Luth-AR   Rifle Length Buffer Tube Complete Assembly

    Rifle Receiver Extension Kit

    Luth-AR

    Rifle Length Buffer Tube Complete Assembly

    Product Made in USA

  • Linemount M16A1 Stock

    Stock

    Linemount

    M16A1 Stock

    Product Made in Taiwan

  • M16A1 Stock Screw

    Stock Screw

    Linemount

    M16A1 Stock Screw

    Product Made in USA

  • US GI Standard Issue M16 Butt Stock Cleaning Kit

    Butt Stock Cleaning Kit

    US GI Standard Issue

    M16 Butt Stock Cleaning Kit

    Product Made in USA

  • Buttstock Top Sling Adapter OD Green

    Buttstock Sling Adapter

    Vikings Tactics

    Buttstock Top Sling Adapter OD Green

    Product Made in USA

  • M1 Seatbelt Sling OD Green

    Sling

    US GI Standard Issue

    M1 Seatbelt Sling OD Green

    Product Made in USA

  • M7 Bayonet US Issue

    Bayonet

    US GI Standard Issue

    M7 Bayonet

    Product Made in USA

  • Ontario Trench Knife Belt Sheath

    Bayonet Sheath

    Ontario Knife Co.

    Trench Knife Belt Sheath

    Product Made in USA

  • Duramag 20 Round Magazine

    Magazine

    Duramag

    20 Round Steel Magazine

    Product Made in USA

Recommended Tools:

  • Midwest Industries Upper Reciever Rod

    Upper Reciever Rod

    Midwest Industries

    Upper Reciever Rod

    Product Made in USA

  • Midwest Industries Handguard Removal Tool

    Handguard Tool

    Midwest Industries

    Handguard Removal Tool

    Product Made in USA

  • Pro Mag Lower Receiver Magazine Well Vise Block

    Vise Block

    Pro Mag

    Lower Receiver Magazine Well Vise Block

    Product Made in USA

  • Magpul Armorer's Wrench

    Armorer's Wrench

    Magpul

    Armorer's Wrench

    Product Made in USA

  • W Wiregear Pin Punch Set

    Pin Punch Set

    W Wiregear

    Pin Punch Set

    Product Made in USA

  • Wheeler Engineering Pin Starter Punch Set

    Pin Starter Punch Set

    Wheeler Engineering

    Pin Starter Punch Set

    Product Made in USA

  • WHLLING Center Punch Set

    Center Punch Set

    WHLLING

    Center Punch Set

    Product Made in China

  • Takedown Pin Install Tool

    Takedown Pin Install Tool

    WHILLING

    Takedown Pin Install Tool

    Product Made in China

  • Forster Headspace Gauges

    Headspace Gauges

    Forster Products

    5.56 NATO Headspace Gauges

    Product Made in USA

  • Eklind Tool 3/16" Hex T-Handle Wrench

    Hex Key

    Eklind Tool

    3/16" Hex T-Handle Wrench

    Product Made in USA

  • Snap Ring Pliers

    Snap Ring Pliers

    SK Tool USA

    Snap Ring Pliers

    Product Made in USA

  • Building/Cleaning Mat

    Building/Cleaning Mat

    2F22E

    AR Building Cleaning Mat

    Product Made in China

Extras:

  • Threadlocker

    Threadlocker

    Permatex

    Orange High Strength Removable Threadlocker

    Product Made in USA

  • Adhesive Ceramic Cement

    Adhesive Ceramic Cement

    Rocksett

    Ceramic Cement

    Product Made in USA

  • Military Speed Loader Stripper Clips

    Speed Loaders

    US GI Standard Issue

    Speed Loader Stripper Clips
    Product Made in USA

  • 16″ Gas Tube Cleaners for M16/M4

    Gas Tube Cleaners

    DevilDogDept

    16″ Gas Tube Cleaners for M16 & M4
    Product Made in USA